SHISHA PACKAGING LINE
Explore our cutting-edge packaging machinery, which provides a dependable, cost-effective, and efficient solution for the Shisha packing line. Our machines use advanced technology and meticulous design to ensure smooth operation, great output, and exceptional quality packaging for your shisha products, meeting all of your manufacturing requirements effectively and inexpensively.
SHISHA PACKING LINE
Speed: 120 packs per min (50g packs)
Dosing
Description
The machine has been designed for stress-free volumetric dosing of shisha mixtures and works in perfect harmony with the packing machine and weigher. It’s equipped with 5 extruding heads with various weights, allowing us to achieve compact and homogenous doses with precise weights.
Features
- Decrease in overweight and underweight goods.
- The product’s main worm screw, which doses the shisha tobacco at a consistent weight dose.
- A pneumatic cylinder regulates the cutting knife and outlet mouth to ensure a precise product volume.
- Simple release mechanism to remove the entire dosing unit and hopper from the packaging machine for washing operations;
- Imperceptible tolerance for minimal deviation and maximum precision;
- Programmable self-adjustment for maximum flexibility;
- Separated control panel and electrical cabinet from the dosing unit;
- Dedicated hose with spray gun for delicate and accurate washing;
- Water collecting basin with full water outlet;
- Easy configuration and control of the dispenser via the exclusive central touch screen installed in the packaging machine;
- Simple hopper loading system
- 3 AC motors, complete with inverter
- The machine is constructed completely of AISI 304 stainless steel
- pneumatic components from Festo
- Consumption: 70 Litres/Min (6 bars)
- Voltage: 400 V/3 phase/N+E Kw 3
Flow Pack / Pouch
Description
Our Flow Pack packaging machine is fully automatic and provides excellent performance, dependability, and versatility for packing molasses tobacco in weights and sizes ranging from 15 gr to 250 gr.
Features
- The brushless motor for the fin wheel assembly ensures the exact bag length
- The brushless motor for the conveyor belt ensures that the product and wrapping material always travel together
- The brushless motor for the high-integrity transverse sealing jaws ensures top-quality hermetic seals
- AC motor for the film unwinding roller ensures continuous film tension and accurate film advancement
Reduced film roll changeover time
Minimized wrapping material waste
End-of-film roll detecting system
The pneumatic film roll holder shaft is triggered by the touchscreen
A motorized film unwinding roller maintains continuous film tension
- AC motor for the discharge conveyor belt and speed control to accurately feed the check weigher
- AC motor for fin wheel adjustment to vary product height via touchscreen
100% hermetic, leak-free bag
Absence of transverse seal removal
Anti-contamination system in the sealing area
Zig-Zag cut to make opening the bag easier for your customers
Sensors ensure consistent temperature regulation
Ideal distribution of molasses in the pouch
Compact flow-pack pouches
Pouches designed to fit into the cartoning machine
Checkweigher
Description
With Checkweigher, we integrate into our packaging line, we control the weight of each shisha bag that exits the packaging machine, rejecting those that are under or above the acceptable weight, and exchanging data with the dosing machine in real-time.
Features
- Direct interchange of weighing data with the dosing machine
- Double load cell weighing system for precise weight monitoring of shisha bags
- Cells placed on the sides of the weighing plate to facilitate maintenance operations.
- High precision and reproducibility, even at high speeds
- No false rejections
- Accuracy ranges from ± 0.1 g (based on product weight and dimensions)
- Stable, safe, and easily serviceable mechanics
- Structure in stainless steel tubing for machine stability and ease of cleaning
- No vibrations or disturbances coming from the workplace
- withstand harsh washing cycles
- Easy and intuitive setup UI with multi-level password access
- Self-calibration gadget
Cartoner (Model: C 180)
Description
C 180, continuous motion Horizontal Cartoner is designed with canti-lever type construction to allow easy access to carton magazine, complete product flow and for cleaning and maintenance of machine according to GMP norms.
Robust construction with a main frame which houses all the drives and the pusher actuation unit. Timer belts are used to ensure less maintenance and smooth operation.
The rotary three station pick-off system with carton pre-break function guarantees positive opening of carton and its formation. The product transfer buckets which move on a specific cam profile to reach the entry of the carton ensures positive insertion of the product into the carton. This is particularly very useful when handling products of irregular shapes/dimensions like in the case of Molasses pouches.
Features
- Carton Details: Topside Tuck-in / Bottom side Glue.
Additional features specifically incorporated to handle the Molasses pouch: In most cases, the length of the Molasses pouch is slightly longer than the length of the carton. Hence, to ensure that the pouch is positively inserted into the carton before the flaps are closed, a second stage pusher unit has been provided. The other attachments include the product compacter at the in-feed and the top guide to support the pouch during its insertion into the carton.
- Controls: C 180 has a PLC control with a Touch screen. The touch screen provides many user-friendly features such as production data, speed selection, fault displays with alarms and diagnostic tools.
Tax Stamper (Model: STP 225)
Description
The STP 225 is a compact, stand-alone stamp application unit designed for easy integration into any hinge lid packing combination. Packets are delivered along an in-line input conveyor band and a star wheel/ plunger separates the pack and transfers it to the flights of the main packet conveyor which then delivers them positively towards the applicator roller where the stamp is applied. The glue is applied through a gravure system and the glue pot is designed for easy access and maintenance.
Features
- Wide-range application to different packet dimensions
- Automatic detecting and ejecting packets without a stamp
- High operation efficiency and low wastage
- Easy operation, and convenient maintenance
Packet Wrapper (Model: Wrapper 250)
Description
The packet wrapper machine (Model: Wrapper 250) is a proven work horse. The machine construction is very robust and it works on the principle of a turret mechanism which guarantees excellent wrapping quality even at higher speeds.
The cartons from the upstream machine are fed into the Wrapper through the infeed conveyor system and the cartons are then separated by a plunger before it enters the turrets along with the cut film of required length.
The turret slot grips the carton securely with the film and then the long seam folding and sealing operation is done. As the carton exits the turret, it passes through the side folds and sealing station where the clean envelope folds are formed and the sides are sealed. Multistage sealing feature with precise folder profiles ensures the wrapping quality.
Additionally, at the exit, ironing heaters are provided for both top & bottom faces of the carton to provide a tight finish and excellent aesthetics of the final pack.
Features
- Output speed: 250 ppm (speed depends on packet dimension)
- 6 station CAM Indexer for turret indexing
- SIEMENS PLC with HMI (Touch Screen panel)
- Auto Speed regulation depending on packet in-feed
- Static charge eliminator
- Precision cutter head with HHS knives
- Double Bobbin holder system with manual Splicing deck
- 2 stage moving top heaters & 4stage moving side heaters
- Auto heater retraction during machine stop
- Ergonomically positioned hand wheel for machine setting
- Safety clutch
- Machine guards with positive safety inter locks
- Sensors for monitoring packet, BOPP & TOR
- Ironing heater for enhanced pack finish
Boxer (Model: Max Boxer)
Description
The Boxer or Multi-box machine works on a wrap-around type concept. It has a robust construction with a main frame which houses all the Cam shafts and drive links that actuate the mechanisms of the machine. The machine is very compact & user-friendly.
The collated pack from the upstream Wrapping machine is received directly through a chute. The flat blanks are stored in a magazine. Pick-up arm with vacuum cups gently pick each carton at a time and then the carton is transferred to the required position through rollers.
The collated cartons are then transferred in to the blank and the flaps of the carton blank are glued with cold glue and then folded to form the box. Standard gluing system is through a glue pot with a finger applicator.
The glued box then passes through side heaters to seal the glued area of the box. The guides and folders are precisely mounted to provide accurate box formation and its squareness.
Features
- 25 outer per minute (speed depends on packet dimension, collation matrix, and outer size)
- PLC with Touch Screen HMI
- 4 stage Moving side heaters
- Temperature Control through PLC
- Auto heater retraction during machine stop
- Ergonomically positioned hand wheel for machine setting
- Safety clutch for main drive
- Machine guards with positive safety interlocks
- Sensors for material supervision & operator safety
- Includes one set of format parts
Overwrapper (Model: Max Wrap)
Description
The Max Wrap is a very compact and efficient machine that works on a linear principle. The film is unwinding through a servo motor to ensure the precise length of the film and consistency.
The film is cut by a positive system and the cut film is transferred by suction belts to maintain the position concerning the max wrap. The film subsequently wraps the multi-box and the long seam folding & heating takes place. The multi-box then moves through the side folding zone where the envelope folding and sealing are performed.
Built-in Ironing heater unit for both the top & bottom face of the multi-box is an added advantage in this machine to enhance the overall finish of the multi-box.
Features
- Output speed: 25 outer per minute (speed depends on outer size)
- Film pulling system (Servo)
- PLC with Touch Screen HMI
- 4 stage Moving side heaters
- Temperature Control through PLC
- TOR unit (Tear off tape)
- Auto heater retraction during machine stop
- Ergonomically positioned hand wheel for machine setting
- Safety clutch for main drive
- Machine guards with positive safety interlocks
- Sensors for material supervision & operator safety Includes
- Link-up conveyor to Boxer
